A leading metal recycling company based in Brazil was seeking an efficient and reliable solution to process large volumes of mixed scrap metal, including copper, iron, stainless steel, and aluminum. The client faced mounting operational challenges: limited storage space, escalating transportation costs due to loose and uncompressed scrap materials, and inconsistent bale density affecting downstream smelting yields. After evaluating multiple global equipment suppliers, the client selected our Y81 Series 630-Ton Hydraulic Scrap Metal Baling Machine, drawn by its robust hydraulic engineering, extensive customization flexibility, and proven track record in heavy-duty metal recycling applications worldwide.
We supplied a fully customized Y81 series 630-ton metal baling machine specifically engineered to match the client's diverse material specifications and operational environment. The machine features a dual main cylinder system delivering 6,300 KN of pressing force, a spacious feed box measuring 3,500 * 3,000 * 1,300 mm, and produces uniform, high-density bales sized 600 * 600 mm. The system is equipped with advanced PLC automatic control and wireless remote operation capability, enabling safe single-operator management from a distance. For operational flexibility, the machine supports both manual and automatic control modes, with mechanical grab bale discharge for efficient unloading.
| Component | Specification |
|---|---|
| Main Oil Cylinder | YG560/400 * 2 units | 6,300 KN | Stroke 1,220 mm |
| Side Pressure Cylinder | YG400/280 * 2 units | 3,150 KN * 2 | Stroke 2,970 mm |
| Turning Bag Cylinder | YG260/180 * 2 units | 1,300 KN | Stroke 2,150 mm |
| Door Cover Cylinder | YG220/120 * 3 units | 900 KN | Stroke 100 mm |
| Feed Box Size | 3,500 * 3,000 * 1,300 mm |
| Bale Size | 600 * 600 mm |
| Operation Method | Hand-in-one, Remote Control Operation |
| Discharge Method | Mechanical Grab Bale |
- Full Hydraulic Drive System: All models are hydraulically driven, supporting both manual operation and PLC automatic control, providing maximum operational versatility for different production scenarios.
- Versatile Material Processing: Capable of compressing a wide range of scrap metals including copper, iron, stainless steel, and aluminum, producing compact blocks with high density and uniform dimensions.
- Tailored Configuration: Feed box dimensions, bale shape, and block size are fully customizable according to the client's raw material specifications and throughput requirements.
- Power Supply Flexibility: In locations without stable electrical grid access, the machine can be powered by a diesel engine, ensuring uninterrupted operation in remote or off-grid sites.
- Multiple Discharge Methods: Supports turning package, side pushing package, forward pushing package, and manual picking to suit various downstream material handling setups.
- Durable Construction: Heavy-duty hydraulic cylinders and robust structural design ensure extended service life with minimal maintenance requirements.
Since commissioning, the Brazilian client has reported substantial improvements across multiple operational dimensions:
- Transportation Cost Reduction: Compressed metal bales occupy significantly less volume compared to loose scrap, directly reducing shipping costs per ton of processed material and improving logistics efficiency.
- Storage Space Optimization: Uniform 600 * 600 mm bales stack efficiently, maximizing warehouse space utilization and enabling more organized inventory management.
- Improved Smelting Yield: Dense and uniform bales minimize oxidation and material loss during the smelting process, enhancing overall downstream processing yields.
- Labor Efficiency: Remote control and PLC automation allow single-operator workflow management, reducing labor costs while maintaining consistently high processing throughput.
- Operational Versatility: The ability to handle diverse scrap types—from thin aluminum sheets to heavy copper scrap—without reconfiguration streamlines daily operations and reduces downtime.
The Brazilian client expressed high satisfaction with the machine's performance and reliability. They highlighted the ease of operation enabled by the remote control system, the consistent bale quality across different material types, and the significant space and cost savings achieved since deployment. The customized feed box and bale dimensions have proven perfectly suited to their diverse scrap material streams, allowing seamless processing across their entire material portfolio.
This successful deployment in the Brazilian market underscores the Y81 Series 630-Ton Hydraulic Baling Machine as a versatile and dependable solution for metal recycling operations of all scales. With extensive customization options, robust hydraulic engineering, and intelligent control systems, the machine delivers measurable return on investment through reduced logistics costs, optimized storage, and improved material handling efficiency. The project serves as a compelling reference for metal recyclers worldwide seeking to upgrade their scrap processing capabilities.